abrasion resistant steel plate suppliers
Material: medium carbon steel/low carbon steel
Application: cement industry, metallurgy, coal, chemical industry, building materials, power generation, etc
Process: open arc self-protection surfacing welding
Composite ar steel plate is the short term for composite abrasion resistant steel plate, also known as composite wear resistant steel plate.
SINOMA Zibo manufactures and supplies composite steel plates used on wear parts of cement separators, and other equipment in cement plants. The open arc self-protection surfacing welding process makes the products from medium and low carbon steel.
Application of composite AR steel plate
Metallurgical industry
mainly used in sintering and iron making, bin liner, skip, pipe, distributor and base, hopper, pipe, pump shell, crusher parts, slag trough, fan, vibrating screen, etc.
Cement industry:
impact disk, pipeline, pump shell, mill lining, crusher parts, slag trough, various chassis, vibrating screens, etc.
Power industry
ash pipes, silos, fan blades, burner lines, feed tanks and hopper linings, crusher components, mill components, air handling systems, and transport aircraft.
Coal industry
mainly used for coal washing and mining and mineral transportation, truck cargo tank liner, bunker liner, feed tank liner, crusher, cover plate, wear rod, and wear plate.
Composite wear resistant steel plate for sale
ar steel plate made with alloy materials
The moving materials on a cement production line wear equipment, pipe linings, and some non-standard parts. Composite AR steel plate(chromium carbide composite steel plate) is one of the anti-abrasion materials used in these parts. If it is selected well, it not only reduces the material consumption but also improves the operation rate of the entire production line.
Wear-resistant composite steel plate is composed of low-carbon steel plate as the base material and alloy as the wear-resistant layer. The alloy wear-resistant layer is generally 1/3~1/2 of the total thickness. During operation, the matrix provides comprehensive properties such as strength, toughness, and plasticity to resist external forces. The alloy layer offers wear-resistant and heat-resistant properties to meet the requirements of specified working conditions.
Since the base material is plain carbon steel, it not only reduces the production cost, but also enables free welding, splicing, bending, arc rolling, tube rolling, punching, and welding bolts on one side of the plain carbon steel, making the application range of wear-resistant composite steel plates wider.
Advantages of composite abrasion resistant steel plate
Compared with other domestic engineering anti-wear materials such as various alloy steel plates, cast wear-resistant plates, cast stone, rubber, polyurethane, etc., it has comprehensive advantages.
Good surface finishing
The surfacing layer of the composite wear-resistant plate has uniform material and a regular appearance. (It is a normal phenomenon that the wear-resistant alloy layer will produce irregular cracking cracks due to the release of welding stress during surfacing.)
High hardness
The carbide is distributed like fiber in the microstructure of the wear-resistant alloy, and the surface hardness can reach HRC65 or more.
High wear resistance
Wear tests show that the wear resistance of wear-resistant composite plates is more than 20 times higher than that of low-carbon steel and more than 5 times higher than that of stainless steel and high-manganese steel.
High impact resistance
Due to the use of soft steel substrate, wear-resistant composite plates have high impact resistance, which fully reflects the advantages of composite materials that are both wear-resistant and impact-resistant.
Good processing performance
Wear-resistant surfacing composite steel plates can be deformed and welded and can be easily processed into various wear-resistant parts like ordinary steel plates.
Strong adaptability
According to different industrial and mining conditions, welding materials with different alloy compositions can be used for surfacing, which can meet various working conditions such as impact, corrosion, and abrasive wear.
High performance-price ratio
When it is first adopted, it will reflect a higher cost, but considering the service life of the machine parts, maintenance costs, downtime losses, etc., its performance-price ratio is about 2-4 times higher than that of ordinary materials.
Why Us?
Our strength
CNBM-SINOMA Zibo is the first company in building material company in China that manufactures composite wear resistant steel plates. As early as 1992, the company takes the lead in adopting submerged arc welding surfacing in the composite wear-resistant steel plate production research and development. The next year, the company started quantity production which adopted the introduced technologies. In 2007, by introducing open arc self-protection surfacing welding technology, productivity has improved since then.
Advanced process of AR steel plate
Advanced process
The production process of composite ar steel plate from CNBM-SIOMA Zibo adopts an open arc self-protection surfacing welding process which has little influence on various properties of the substrate, low dilution rate, and can maximize the wear resistance of the surfacing wear-resistant layer.
Advanced machines
The most advanced four-gun full-automatic welding machine composed of the original imported welding power supply is used. It completes the base plate multiple surfacing by multi-head welding gun and computer program control. The domestic well-known brand flux cored wire is selected to achieve the maximum range to ensure the excellent performance of the product.
Composite wear resistant steel plate specification
| Model | C | Cr | Si | Mn | Other | HRC |
|---|---|---|---|---|---|---|
| ZP50 | 2.5-3.8 | 20.0-25.0 | 0.50-1.50 | 0.50-1.50 | ≥50 | |
| ZP55 | 3.0-4.5 | 20.0-25.0 | 0.50-1.50 | 0.50-1.50 | Mo 0.5-1.0 | ≥55 |
| ZP60 | 3.5-4.8 | 20.0-25.0 | 0.50-1.50 | 0.50-1.50 | Mo 0.5-1.0 | ≥60 |
| ZP65 | 4.5-5.5 | 18.0-23.0 | 0.50-1.50 | 0.50-1.50 | Mo 1.5-2.0 | ≥65 |
| Model | Base material | Ar layer | Total thickness | Dimension (L×W) | |
|---|---|---|---|---|---|
| ZP50 ZP55 ZP60 | 6 | 4 | 10±1 | 1400×3400 | R≥150 |
| 5 | 11±1 | 1400×3400 | R≥150 | ||
| 6 | 12±1 | 1400×3400 | R≥150 | ||
| 8 | 4 | 12±1 | 1400×3400 | R≥150 | |
| 5 | 13±1 | 1400×3400 | R≥150 | ||
| 6 | 14±1 | 1400×3400 | R≥150 | ||
| ZP55 ZP60 ZP65 | 10 | 4 | 14±1 | 1400×3400 | R≥150 |
| 5 | 15±1 | 1400×3400 | R≥150 | ||
| 6 | 16±1 | 1400×3400 | R≥150 | ||
| 8 | 18±1 | 1400×3400 | R≥300 | ||
| ZP60 ZP65 | 12 | 4 | 16±1 | 1400×3400 | R≥150 |
| 5 | 17±1 | 1400×3400 | R≥150 | ||
| 6 | 18±1 | 1400×3400 | R≥150 | ||
| 8 | 20±1 | 1400×3400 | R≥300 |